Tungsten Carbide-Based HVOF Coatings (WC coatings): WC/Co/Cr and WC/Co Introduction

Tungsten Carbide-Based HVOF Coatings (WC coatings): WC/Co/Cr and WC/Co Introduction

Tungsten carbide (WC)-based coatings, sometimes also called TC coatings, incorporating cobalt (Co) and often chromium (Cr), have emerged as a premier choice for applications demanding exceptional hardness, wear resistance, and corrosion resistance.

The High-Velocity Oxygen Fuel (HVOF) process, renowned for its ability to impart dense, uniform, and adherent coatings, is frequently employed to apply these materials.

WC/Co/Cr Coatings: A Versatile Solution

  • Enhanced Mechanical Properties:  Cobalt serves as a binder, enhancing toughness and adhesion, while chromium imparts additional corrosion resistance.
  • Superior Corrosion Resistance: WC/Co/Cr coatings offer corrosion resistance, making them ideal for applications in aggressive environments.
  • High-Temperature Stability: These coatings can withstand elevated temperatures (up to 250°C/480°F) without significant degradation, rendering them suitable for applications in hot environments, such as gas turbines and exhaust systems.
  • Low Friction Coefficient: WC/Co/Cr coatings exhibit a low coefficient of friction, reducing wear and improving efficiency in moving parts.

of WC/Co/Cr and WC/Co Coatings

  • Aerospace: Compressor components, and seals
  • Automotive: Aluminum wheels
  • Oil and Gas: Valves (gate and ball), pump components, and Drilling tools
  • Power Generation: Turbine blades, boiler components, and valves
  • Industrial Equipment: Pump shafts, conveyor belts, and crushing equipment

Advantages of Thermal Spray Coatings with WC/Co/Cr and WC/Co

  1. Tailored Properties: Thermal spray coatings can be customized to meet specific requirements by adjusting composition, particle size, and spraying parameters. This enables the optimization of properties such as hardness, wear resistance, and corrosion resistance.
  2. Rapid Application: Thermal spray processes, including HVOF, offer efficient and rapid coating application, minimizing downtime and enhancing productivity.
  3. Versatility: Thermal spray coatings can be applied to a wide range of substrates, including different kind of Metals and Ceramics.
  4. Cost-Effectiveness: In many cases, thermal spray coatings represent a more cost-effective solution compared to alternative surface treatment methods.

Conclusion

WC/Co/Cr and WC/Co coatings, when applied using thermal spray techniques, provide a highly effective and versatile solution for applications demanding exceptional hardness, wear resistance, and corrosion resistance. Their ability to withstand harsh environments and high temperatures positions them as an indispensable material in industries such as aerospace, O&G and power generation.

Flame Spray developed a complete  portfolio of WC and CrC coatings called CABOFLAM®. Don’t hesitate to call us for a quote or technical support. We are here to help!

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