Renewable Energy

Coatings for Renewable Energy

Hydraulic Turbines, Waste to Energy and Wind Turbines

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Technology

Our Technologically-driven mindset propels us to constantly introduce innovative coating solutions to the market. For us, intricate components with complexcoatings are a daily challenge that lead us to advancements in technology.

Innovation

We always research new technologies in the field and find inspiration in everything that surrounds us.

Flexibility

We can coat from one piece up to production run volumes, and lead times are in line with the customer’s expectations.

Reliability

We use specific, cutting-edge tools and certified methods fully compliant with the quality standards.

Hydraulic Turbines

Hydraulic Turbines

NEW ENERGY AFTER EROSION

Hydro power is the most used renewable energy source around the world.

When compared with burning fossil fuels, hydro power essentially produces no harmful emissions. However, hydro turbines components may be subjected to significant wear or erosion due to the high sediment content of the water used to generate power.

We have experience providing a wide range of solutions to extend the life of these components, giving higher energy efficiency, and increasing the reliable service life of key components.

Hydraulic turbines treated components:

    PELTON

  • Runners
  • Seat rings
  • Needle valves
  • Deflectors
  • Shaft bearing areas
  • Seat ring holders

    FRANCIS

  • Runners
  • Blades
  • Guide vanes
  • Facing plates
  • Turbine covers
  • Lower and upper rings
     
  • Discharge rings
  • Shaft wear rings

    KAPLAN

  • Blades
  • Guide vane ring
  • Radial bearing
  • Crank
  • Crank pin
  • Protective sleeve
Waste to Energy

Waste to Energy

A BARRIER AGAINST CONTAMINANTS

Using municipal waste as a fuel source causes great stress to the metallic components of the boiler. The hot fumes which contain aggressive contaminants, in particular chloride and low melting point ashes, come in contact with the walls of the tubes before they are cleaned quickly deteriorating the exposed surfaces.

We developed two main types of protective coatings to prolong the life of these valuable components: Flameclad based on Cladding technologies and Flameseal based on a patented combination of Thermal Spray and Slurry technologies.

Waste to Energy treated components:

  • Post combustion chamber
  • Super heater
  • Grates
  • Sludge dryer
Wind Turbines

Wind Turbines

WIDESPEAD RENEWABLE ENERGY

Wind energy faces some hard environmental conditions. Among these are atmospheric pollution, hail and dust; all of which wear the mechanical components.

Components involved in wind energy industry must be able to resist wear and corrosion. We offer a wide range of thermal spray coating to assure less breakdowns, increased reliability and less unplanned maintenance.

  • Coating parts on various sizes
  • Worldwide on-site coating

Wind turbines treated components:

  • Bearings
  • Gearboxes
  • Shaft
  • Tower
  • Generator

Bring us your problems, our experience will provide the answers

We support and advise you in selecting the most suitable technology and materials to meet your specific needs.

Contact us now to have an engineer at your disposal, and together, we’ll find the solution to your biggest problems. We understand urgent, an engineer can be immediately available, call us, email us, and if necessary, you’ll have a proposal within 24 hours.

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